Thursday, August 15, 2024

Why Brass? Unveiling the Key Benefits of Brass in Various Industries

Brass is an alloy made of different metals that change its composition, creating the ideal solution. It is no wonder that it has been a staple in manufacturing for centuries. 

Brass alloys are versatile, durable, and aesthetically pleasing. This makes it a popular choice for everything from plumbing and electronics to architecture and art. 


Why are so many vying for its attention? This article explores the key benefits of brass alloys in various industries. 

Corrosion Resistant

Perhaps one of the most powerful key benefits of brass is that it is resistant to corrosion. The presence of zinc in the alloy creates a protective oxide layer on the surface of the metal, reducing its risk of corrosion due to things like oxygen, moisture, and harsh chemicals.  


This makes brass a great option for outdoor applications or in areas with high traffic or harsh conditions. 

Malleability and Workability

Brass alloys are easy to work with. This is a key benefit since it means they can be used in many different ways. They are easily shaped and formed to fit applications without sacrificing the other traits of the metal, including its strength. 


Brass alloys can be machined, cast, stamped, and drawn — making them ideal when used throughout industries. 

Aesthetic Appeal

Not all metals have the right aesthetic appeal. One may have all the right traits that you are looking for, but that does not mean it would be a good fit where aesthetics are concerned. That is, of course, unless you are talking about brass. 


Brass doesn’t just stop at its great characteristics, but it goes on to outshine the others with its bright golden appearance. It is used for decorative purposes and in the finest architectural details. 

Antimicrobial Properties

In a world full of germs and viruses, another key benefit of brass is that it has antimicrobial properties thanks to the addition of copper in its composition. Research shows that it will kill the bacteria that come in contact with it, halting the spread of infection. 

Where Can You Find Brass?

Because brass is so versatile with many beneficial traits, it can be used across a variety of industries, such as— 


Construction. Brass alloys are often the go-to option for that in the construction industry. Not only is it easy to work with, but its corrosion resistance and durability make it perfect for plumbing fixtures, pipes, valves, and fittings. 


Manufacturing. Brass alloys are used both in the equipment to manufacture goods as well as the components used in the product itself. 


Electronics. Brass alloys are ideal for connectors, switches, and miscellaneous parts that require reliable conductivity. 


Decoration, decor, and arts. You can find brass in all types of architecture and artistic designs. It can be used in sculptures, figurines, door knobs, fixtures, and more. 

Brass for All Industries at Atlas Bronze

Regardless of your application or industry, there is no denying the benefits of brass or that it is a great choice. At Atlas Bronze, we can help you find the ideal brass alloy, such as leaded brass, lead-free brass, free-machining brass, naval brass, red brass, and more. 


Contact us today to learn more!


Thursday, July 25, 2024

Why Choose Bronze? Key Advantages of Bronze in Manufacturing


An alloy made of copper and tin, bronze has been a cornerstone in the world of manufacturing for many, many years. That alone should be a testament to its exceptional properties. But, what sets it apart from other popular metals, such as steel and aluminum? 

There is a reason bronze is so widely used today — and we’re going to talk about it. This article explores the key adventures of bronze in manufacturing. 

Strength and Durability

There is no denying that bronze is strong. 


It has high tensile strength and is resistant to shock loading. Applications that require metals capable of managing significant loads and stresses find bronze to be the perfect solution. And, what’s more, this metal alloy can fight against wear and tear, reflecting a great sense of durability. 


With little effort, bronze can stand up against anything. That’s why it is such a high contender when searching for the perfect metal. 

Corrosion Resistance

Bronze is resistant to corrosion, even when used in applications that expose the metal to water, harsh weather conditions, or chemicals. Over time, the alloy continues to remain strong and durable without losing its properties or degrading in any way. 


It is important to note that bronze can oxidize, leaving you with a green patina. However, it can easily be treated to preserve its properties.


In manufacturing, having a metal that you can count on means creating a product with increased longevity and low maintenance costs. 

Appearance

Bronze is a beautiful golden alloy that is commonly found in architecture and hardware. Accents throughout homes and other high-end buildings can include bronze for a touch of elegance. It has great value, especially when used in this way. 


Even when it oxidizes and begins to develop the changing colors that patina brings, it only enhances its beauty. 


In certain applications, manufacturers know that bronze will provide the ideal results. 

Machinability and Castability

Bronze can easily be drilled, milled, cut, and transformed into various shapes. It is relatively soft and has good thermal conductivity. 


As for castability, bronze is the ideal metal. It can be melted and molded with precision which can be highly beneficial in manufacturing. It has good fluidity and predictable shrinkage properties. 


In other words, you can create just about anything with bronze — and this versatility scores points in manufacturing. 

Antimicrobial Properties

Copper has long been recognized for having antimicrobial properties. Because bronze has a high copper content, it, too, can have antibacterial and antiviral capabilities. Copper ions disrupt the cell membranes of bacteria and viruses, killing them quickly. 


When used in high-traffic areas such as doorknobs, railings, and so forth, it can reduce the spread of germs. It is no wonder that bronze is found in many public places. 


Manufacturers find that these properties make it a powerful and desired choice in many applications.

Environmental Considerations

Finally, in a world that is highly focused on sustainability and eco-friendly practices, it is important to use metals that align with these considerations. 


Bronze can be melted down and used over and over again without losing any essential properties. It also doesn’t require any extensive extraction methods that may cause damage to ecosystems. 


Manufacturers can feel good about the choice to use bronze.

Secure Bronze from Atlas Bronze 

If you believe that bronze will serve as the best option for your application, you will find what you are looking for at Atlas Bronze. We have a wide selection of bronze products in sheets, plates, rods, bars, tubing, and more — and we are your bronze supplier


Shop online or contact us today at (800) 478-0887 to discuss your project. 

Thursday, June 27, 2024

How the Copper Industry Supports Global Healthcare: From Hospitals to Personal Care


Copper may be well known for its part in electrical wiring and a long list of other applications, but did you know it is also widely used throughout the healthcare industry? 

Walk through any hospital and you are likely to be surrounded by copper at every turn. What’s more, if you have a skincare or personal care routine you follow every day, there is a good chance that includes a side of copper, too. 


Why is copper such a highly sought metal in global healthcare? This article explores how the copper industry supports healthcare — from hospitals to personal care and everything in between. 

Copper Reduces the Risk of Infection

One of the primary ways viruses and diseases can be spread is through indirect contact, such as touching a contaminated surface and then touching your eyes, nose, or mouth. In a hospital or medical setting where these germs are highly prevalent, things like door handles, door knobs, handrails, bed rails, chairs, tables, cutlery, trays, faucets, IV poles, and various surfaces all become magnets — and pose a risk to anyone who comes in contact with them. 


By utilizing copper for many necessary everyday items in healthcare, the risk of infection from things like E. coli and staph can be significantly reduced. It is all thanks to the antimicrobial properties of copper as it prevents the attachment of living organisms. In other words, what one puts down, another is not likely to pick up. 


While high levels of cleaning and sterilization are always needed throughout hospitals, incorporating copper throughout can assist in controlling the spread of infections. 

How Does Copper Kill Infection? 

When bacteria land on the surface of this metal, the copper ions that are present will enter the bacteria’s cell. It interferes with its normal functions and destroys the membrane. All of the copper will bind snugly to the enzymes within it until it can no longer thrive. The bacteria will die. 


It may sound morbid, but the impact copper has on bacteria has most definitely saved lives. The best part? Copper never gets tired of going through this cycle. It will continue to kill bacteria over and over and over again. 

What About Copper in Personal Care Items? 

Personal care and cosmetics also seem to benefit greatly from copper because it has antibacterial, anti-inflammatory, and antioxidant properties. It isn’t surprising that you may find copper in hair treatments, skincare, moisturizers, sunscreens, makeup, and more.  


Shampoos and hair treatments may contain copper particles as they are known to help keep your mane healthy. For those struggling with hair loss, using products that contain this metal may find that it encourages blood flow and, in turn, hair growth. 


Copper may also be found in products that are designed to treat inflammation and redness of the skin. There are many conditions, such as psoriasis, and utilizing this metal can help successfully treat it. 


The antioxidant properties of copper can wipe away free radicals. When used in sunscreens, you can protect your skin from the sun’s damaging rays. 


A few other ways copper helps in personal care: 


  • Reduces wrinkles and enhances one’s appearance

  • Helps maintain collagen and elastin 

  • Reduces bacteria on skin leading to fewer breakouts

  • Help to keep skin hydrated and moisturized

  • Maintain a firmer, tighter skin

  • Promotes even skin tone

Is Copper What You’re Looking For? 

At Atlas Bronze, we are passionate about metals and the way that they can elevate all types of applications in our daily lives. Copper is no exception. 


To learn more about copper, contact us today. Or, shop all of our products online. 


Friday, May 10, 2024

What is Naval Brass Used For?


Naval brass, as its name suggests, was developed for use in marine applications. It is a copper alloy with a composition that looks something like this: 59% copper, 40% zinc, and 1% tin. Together, these three metals create a highly durable and corrosion-resistant material, making it the perfect option for fresh and saltwater applications. 


This article explores what naval brass is and what it is used for. 

Why The Composition of Naval Brass Matters

The composition of an alloy always gives it a unique set of properties that make it the most successful choice for certain applications. The makeup can impact all sorts of things, including its strength, durability, and malleability. 


For instance, brass is a metal alloy made up of copper and zinc. Naval brass, on the other hand, is a combination of copper and zinc — with the addition of a little tin. It is this small additional material that transforms the composition and makes naval brass great for use in the water. 


So, why is the composition of naval brass so important? 


With the addition of tin, the metal alloy becomes known as naval brass. Unlike other types, it becomes corrosion resistant — a trait that is vital for a metal to work successfully when exposed to wet conditions, including harsh saltwater. The tin also reduces the risk of dezincification, extending the life of the alloy. 


Another important element of this composition is zinc. Having at least 35% zinc within the alloy increases its strength. This plays a role in the machinability of the metal. It is important to note that too much zinc can make the brass more tough to work with and less ideal for various applications. 

Common Naval Brass Applications

With such properties, it is no wonder why naval brass is so popular in so many ways. You can commonly find it in industrial settings as fasteners, fittings, bushings, screws, pins, and bolts. It does well in hot, cold, and wet conditions due to its high tensile strength and ability to handle high temperatures and high pressure. 


Further, it’s no surprise that you will find naval brass used in the manufacturing and building of ships, including those above and below the water. After all, this alloy can be used in producing submarines that can withstand the pressures in deep ocean depths. 


A few additional applications where you may find naval brass include: 


  • Propeller shafts

  • Welding rods

  • Valve stems

  • Aircraft turnbuckle barrels

  • Condenser plates 

  • Cartridge cases for ammunition


Occasionally, naval brass is incorporated into architectural and decorative applications. This includes things like doors, elevators, commercial entryways, and storefronts. 


When used in appropriate applications, you can feel confident of its longevity. 

Is Naval Brass Right For Your Application? 

Naval brass is so important in so many ways, benefitting a large number of different industries. It can be sold in a variety of shapes and sizes, including sheets, tubes, and the most popular option, solid bars that are cut to length. 


If you are interested in naval brass and would like to see if it is a good fit for your project, you need a trusted supplier — one that provides you with high-quality metals and can answer any questions you may have before making your purchase. 


The skilled team at Atlas Bronze is here for you. Order online or contact us today.  

Wednesday, April 24, 2024

How to Clean Sintered Bronze


There are many different types of metal used across many different applications. 

Some types are made directly of metal whereas others may go through a fabrication or manufacturing process to reach their final state. Sintered bronze is the latter. 


Made of powdered metal, this type of bronze is often found in automobiles, home appliances, and, quite commonly, as bushings and bearings for all types of applications. 


Bronze itself is known to have a long lifespan. The same is true for sintered bronze. So to keep it looking and functioning optimally, you will want to clean it. This article will explain the best way to do that. 

What is Sintered Bronze? 

Sintered bronze is created using a process of fusing metal powders by heating and compacting them. The result is a solid, yet porous, piece of metal that is hard, strong, and very resistant to wear and tear over time. 


You will often find sintered bronze in applications that require specific complex shapes because the exact molds can be used in the powder metallurgy process to yield perfect results. 


Caring for your sintered bronze parts will ensure they deliver the best performance. 

Benefits of Cleaning Sintered Bronze

There are a few benefits to cleaning sintered bronze routinely, such as to: 

  • Prevent damage to equipment
  • Maintain a high level of production
  • Extend the life of your part and your application
  • Maintain the right amount of safety

When maintained, sintered bronze can continue to function optimally for a long time — reducing the need for unnecessary expenses. 

Cleaning Sintered Bronze

Thanks to their incredible qualities and longevity, sintered bronze is going to be around for a while — and that means it will need to be cleaned properly. Due to their porous nature, you cannot simply clean the outside of the metal as you are only doing half the job. 


Dirt, debris, and other particles can build up within the metal and contaminate it. Therefore, the most effective method for cleaning sintered bronze is to use ultrasonic cleaning. This involves placing your metal parts in a cleaning solution and using high-frequency sound waves to clean out all the unwanted junk inside the metal. 


Keep in mind that if you do not have access to an ultrasonic cleaner, simply wiping down the sintered bronze with a cleaning solution, rinsing, and then patting dry with a soft cloth can get the job done as well as possible — and is better than not cleaning it at all. 


What type of cleaning solution do you use? Equal parts of warm water and white vinegar work well for ultrasonic cleaning. However, soapy water works well for cleaning the outside of the metal. 

Self-Lubricating Sintered Bronze

Many sintered bronze applications use self-lubricating parts. This is often because the powdered metal is porous enough to hold oil and continuously lubricate on its own. If you find that your cleaning process has left your metal dry, you can always add the oil or grease of your choice. 


For most applications, oil works well. For heavy-duty applications, grease may be a better-suited option. Whichever you choose, simply apply it evenly to the surface.

Find Sintered Bronze at Atlas Bronze

At Atlas Bronze, we offer all types of metals to meet the needs of our customers and their projects — including sintered bronze. We can help you find what you are looking for and answer any questions you may have along the way. 


Contact us today. 

Friday, March 22, 2024

An Insight into the Bronze Recycling Process and Its Benefits


Bronze is a commonly used alloy today. While it has been generally made from copper and about 10 to 12% tin, the latter may be replaced with metals like zinc, aluminum, or manganese. It is corrosion-resistant with high tensile strength and great machinability. It is also more affordable too. 


Bronze may be used as the ideal metal for bearings, architectural design, tools, pipes and plumbing, clocks and watches, musical instruments, and more — but what happens when this metal is no longer needed? Can bronze be recycled? What are the benefits of doing so? Let’s take a closer look. 

The Bronze Recycling Process

Bronze can be 100% recycled to create a new, high-quality metal that can be used to create new, high-quality products. Below is an overview of the process. 


  • Collection

  • Sorting

  • Shredding

  • Melting

  • Purifying

  • Solidifying


The metal is first collected by a reputable metal recycling facility. This is often thanks to individuals and businesses dropping off metals, including bronze, that they no longer need rather than just throwing them away. 


The bronze will be sorted from all other metals and will be processed through machinery that will squish it together and then cut it into smaller, more workable sizes before being shredded. 


Getting the bronze into these small pieces makes it much easier to melt it — which is the next step in the process. With the help of a large furnace, the bronze is melted down using the right amount of heat. The time it takes to do this will vary based on the size of the material. 


Next up is the purification process. There are different ways of doing this and each recycling facility will have its own method. The idea behind it is to purify the metal, removing any contaminants so the new products get the purest form of the alloy. 

 

Once again, it is returned to its solid state and sold off to manufacturing companies or dealers to be reused again. 

Benefits of Bronze Recycling

  • Reduce our usage of raw materials

  • Reduce the cost of production

  • Reduce the amount of energy used in the process


There are many benefits to recycling bronze — as well as metal in general. For instance, by re-using the raw material it reduces our consumption of this finite resource as it is needed for new products. This eco-friendly way of doing things also reduces the amount of metals we are extracting from natural land areas.  


What’s more, the cost of production will then be minimized and the energy used to get through the process will be reduced, too. This means that bronze recycling can significantly lower the overall environmental impact of the manufacturing process. 

What Happens if Bronze is Not Recycled? 

Now that you understand the importance of recycling bronze, what is the danger if you don’t? Should you even be concerned? 


By choosing not to recycle your bronze, you are wasting a very valuable resource — a finite resource. Remember, a bronze alloy is made up of more than one metal. That means you are risking the loss of each of the metals and the waste of energy used to extract them. 


Perhaps the biggest concern of not recycling bronze is the impact it will have on climate change in the years ahead. 

Where Can Bronze Be Recycled? 

Bronze can be recycled nearly everywhere. Search for local recycling areas or scrap metal locations within your community. Many will not only allow you to easily and conveniently drop off your bronze for recycling, but they will usually pay you for doing so. 


Getting paid to do something good makes it even more worthwhile. 

Learn More About Bronze From Atlas Bronze

If you want to learn more about bronze, then you need to go to the bronze experts. Whether you are looking to purchase bronze or any other metal alloy for your project, Atlas Bronze has just what you need. 


Contact us today at (800) 478-0887. Or shop online.

Thursday, February 15, 2024

A Guide to Understanding Bronze Alloys and Their Applications


Bronze is a timeless metal alloy that has left its mark throughout history. It has been used in the creation of tools, machines, weapons, art, technology, and so much more. And it is still a huge part of our world today. 


The thing about bronze, however, is that it comes in many different compositions. While it is primarily copper and tin, other metals can be included in it, creating a new set of unique properties. 


Its ability to adapt in so many situations is perhaps why it is such a widely-sought metal yesterday and today. 


Here is a closer look at bronze alloys and where you can find them. 

Why Bronze? 

There are many reasons why bronze can be found in so many different applications from artwork to technology and so much more — such as marine, antimicrobial, and industrial applications. Bronze is often used as component parts like bearings and bushings, gears, gibs, nuts, piston rings, pins, and fasteners. 


It is its incredible properties that make it shine, including: 


  • Strength. Bronze does well under heavy and harsh conditions. This makes it a great option for applications that require durability. 


  • Hardness. Its high hardness level means it maintains a long lifespan without needing to be replaced due to wear and tear. 


  • Melting Point. Bronze has a high melting point making it perfect for high-heat situations. 


  • Ductility. With a high ductility, it can be manipulated to create any type of shape for any form of artistic expression, architecture, or any other application. 


  • Conductivity. Bronze has a high thermal conductivity. 


  • Corrosion-Resistance. This metal alloy is very resistant to corrosion, even when placed in salt water. It’s no surprise that it often finds its place in marine applications. 

Types of Bronze Alloys

While bronze is a metal alloy that has a composition of mostly copper and tin, various other elements are often added to the mix to create different properties. A few common bronze alloys are: 


  • Aluminum bronze

  • Manganese bronze

  • Silicon bronze

  • Phosphor bronze

  • Nickel silver


Let’s take a closer look at each.                                 

Aluminum Bronze

Copper, tin, and aluminum create the alloy aluminum bronze. It is even more strong and corrosion- and tarnish-resistant than regular bronze. It is often used in water due to its capabilities, especially in marine applications, water pumps, and the oil industry. It is also a great option for gears, bearings, propellers, valves, and the like. 

Manganese Bronze

By adding manganese to bronze, it is very resistant to corrosion which is why it is one of the most ideal options for saltwater applications like boat propellers. This alloy is shock-resistant and is less likely to break than it is to deform. Many heavy-duty applications make use of manganese bronze, such as gears, valves, fittings, shafts, brackets, and more. 

Silicon Bronze

Another type of bronze, silicon bronze has a composition of copper, zinc, and silicon. It is strong and corrosion-resistant while remaining aesthetically pleasing. What’s more is that it is self-lubricating, too. This alloy is often used for bushings, bearings, valves, and pumps in various applications.  

Phosphor Bronze

This bronze is a combination of copper, tin, and phosphorus. The addition of the latter boosts its hardness, making it less likely to succumb to wear and tear. It is a popular option for electrical applications, such as connectors, as well as springs, washers, and bellows.  

Nickel Silver

While its name doesn’t specify bronze, nickel silver is still a bronze. It is made up of copper, tin, and, of course, nickel. This gives it a silver color, hence its name. You can find nickel silver used in all types of applications, including zippers and keys, musical instruments, heating coils, and even silverware. It is also commonly used as valves, fittings, and rings in turbines. 

Need a Bronze Alloy For Your Application? 

Atlas Bronze offers many different bronze alloys to meet the needs of your application. If you aren’t sure what would be the best option or you have questions, contact us today. Our knowledgeable and experienced staff will help you find exactly what you need.