Tuesday, November 29, 2022

How To Tell If Brass Bushings Are Worn


two dozen brass bushings on a table

A brass bushing performs an important function in machine designs. Brass bushings reduce the friction between surfaces, increasing the functional lifespan of moving parts. Brass bushings also act as a fail-safe when parts start to break down. With a brass bushing, you can identify problems before larger, more expensive parts have to be fixed or replaced.

Because of its purpose, it is vital that brass bushings are regularly inspected and maintained. With that in mind, how can you tell if a brass bushing is worn out? When can you just clean a brass bushing, or when do you have to replace it? What causes brass bushings to get worn out in the first place?

Here are the key things to know when it comes to brass bushings maintenance:

How Do Brass Bushings Get Worn Out?

Brass bushings are designed to reduce friction between powerful moving parts, so they’re built to last. Despite brass being in their name, brass bushings generally have a two-part design. The bushing’s outer shell is often made of steel, while the inner bushing that endures the most friction is made of brass. Brass bushings are long-lasting, corrosion and water resistant.

That said, several different things can cause brass bushings to degrade. General wear and tear is the leading cause of breakage, especially when brass bushings are used in machines that operate around the clock. Brass bushings can get contaminated, with dirt and debris wearing them down. Lastly, brass bushings do have a PSI limit, especially when comparing bushings of different sizes. Consult the recommended limit before incorporating a bushing into your design. 

At What Point Should I Replace A Brass Bushing?

Just because a brass bushing is starting to get worn doesn’t mean you have to replace it right away. In fact, some people make the mistake of replacing what they think is a worn out bushing that could be restored with a simple washing. Dirt, mud, water, and other substances that plaster bushings should all be cleared out before determining if a bushing is worn out. 

The best way to tell if a bushing needs to be replaced is by examining the equipment your bushing is helping move. As a bushing gets worn out, the pins inside of it will start dragging across the metal, leaving scratches and other visible marks. At first, these marks will be small, but they can grow in size and lead to serious damage overtime.

Replace the brass bushing as soon as it starts to leave marks on the equipment it's supporting. A good time to check if this is happening is when you start hearing sounds out of the ordinary from your bearings while your machine is in use.

How Can I Extend The Life Of My Brass Bushing:

Want to make the most out of your brass bushing? Then be sure to follow these tips when performing maintenance:

  • Regularly clean out debris from the bearing

  • Make sure to properly lubricate parts

  • Clear out excess oil and other liquids before machine use

  • Make sure your machine or design does not exceed recommended PSI limits

  • Do not use your bearing in above recommended temperatures

Buy Bearings With Atlas Bronze:

Whether you need a brass, bronze, or different kind of bearing, you can depend on us to help you procure what you need. Atlas Bronze is one of the leading distributors of metal and manufacturing components in the United States, with over 25 years of exception service. We service companies small and large alike, with affordable prices for our products and custom design services. You give us your requirements, and we’ll get you what you need.

So if you’re ready to fill an order or want to learn more about how we can help your business, be sure to contact us today. We look forward to helping you with your metal needs here at Atlas Bronze!

Tuesday, November 15, 2022

Bronze Bushings vs. Linear Bushings


an empty freeway onramp

When working with guide rails, one of the most essential components is the bushing. The bushing bears the load of the carriage, supporting the weight of the other components as they slide along the guide rail. Without the bushing, the whole guide rail would quickly fall apart from use.

Because of how essential it is, one common question many machine designers have is whether bronze or linear bushings are better for their designs. The short answer is that it depends on what your guide rail needs. That’s why we’ve developed this guide, to help you understand what the two have in common, how they differ, and what kind of guide rails they’re best suited for.

What Do Bronze And Linear Bushing Have In Common?

Whether you use a bronze or a linear bushing, both of them perform the same function. A bushing is a specific type of bearing that reduces friction as components operate on a guide rail. Bushings also minimize the noise, wear and tear, and even power consumption that comes with machine operation. 

Both bronze and linear bushings have a similar design as well. A bearing is any device that can minimize the friction between a wheel and axle. A bushing is a sleeve or tube that helps with components that slide, such as along a guide rail, whereas most bearings reduce friction in components that roll over each other.

The type of bushing your design will need depends on its intended use and your most essential needs. Here are a few key things to consider that distinguish bronze from linear bushings:

What Key Characteristics Do Bronze Bushings Have?

Bronze bushings are significantly more affordable than linear bushings, and have a long functional lifespan too. Their design incorporates oil, allowing them to lubricate while in use. Bronze is a resilient metal, and it is specifically designed to handle massive loads, capable of handling up to 40,000 PSI when installed properly in machine applications.

The downside of bronze is that because it is primarily metal, they can be loud when incorporated into linear designers. Furthermore, bronze requires a high temperature to release oil, which makes them ill-suited for applications with a low load or PSI. They also require more maintenance than linear bushings as the oil has to be replaced after heavy use.

What Key Characteristics Do Linear Bushings Have?

Linear bushings are an advanced bearing that are tightly built, providing a far smoother motion than most other bearings. Less static friction is generated during use, decreasing the wear and tear compared to bronze bearings. The decreased static friction also means that linear bushings are better suited for wet environments, especially since they don’t corrode as quickly as ball bearings. You also won’t have to perform as much oil maintenance on linear bushings either.

The complicated ensign, along with other metal components makes linear bushings significantly more expensive than bronze bushings. Because of its design, it is also more likely to jam when dirt or dust get in its way. Linear bearings aren’t as versatile as a bronze bearing either, making them harder to procure. Unlike bronze bearings, you may have to get a linear bearing custom designed in order to properly incorporate it into a machine design.

Shop Bearings With Atlas Bronze:

Still need help figuring out if a bronze or linear bearing is right for you? Or maybe you want to explore alternative bearings that might be better suited for your machines. Either way, you’re invited to contact us here at Atlas Bronze!

Atlas Bronze has worked hard over the last 25 years to become one of the top distributors of bronze, copper, brass, iron, and other metals in the United States. We work closely with our client, providing everything from simple bolts to outfitting manufacturing plants. We have hundreds of products ready for shipping, with advanced machinery to fulfill custom orders too.

Reach out to us if you have any questions, and we look forward to serving you at Atlas Bronze!